Course Outline

Module 1: Background    

  • Introduction              
  • Historical Evolution of RCM
  • RCM II vs RCM (RCM III?)
  • Reliability Centered Maintenance Goals              
  • Types of Maintenance
  • Standardization and SOPs

Module 2: Measuring your progress: Key Performance Indicators (KPIs)

  • Selecting Key Performance Indicators
  • Rules to follow in applying metrics
  • Examples
  • Maintain and Publish the Track
  • RCM Metrics

Module 3: Understanding Failures

  • Failure    
  • System and System Boundary        
  • Function and Functional Failure             
  • Failure Modes      
  • Failure Characteristics      
  • Preventing Failure      

Module 4: RCM foundation: Root Cause Analysis, RCA

  • Chronic vs. Sporadic Problems
  • What RCFA is and why it is done?
  • 7 Generic Steps in an RCFA
  • Failure Analysis Methods
  • FMEA Procedure – the core of the maintenance management system
  • The Ishikawa Diagram
  • Fault Tree Analysis
  • Pareto Charts

Module 5: The RCM Process streamlined with LEAN Management

  • Process definitions and basic analysis
  • SIPOC and VSM
  • What are process wastes
  • Defining Wastes using DOWNTIME tool
  • Basic process improvement using ECRSA
  • LEAN visual environment – Applying 5S methodology
  • Using Poka-Yoka to stop mistakes
  • Muda Mura Muri
  • Building RCM process
  • RCM Decision Diagrams
  • Implementing RCM recommendations       

Module 6: Other RCM Program Components       

  • Statistics in Maintenance
  • Precision Rebuild and Installation       
  • Failed-Part Analysis      
  • Rebuild Certification/Verification       
  • Recurrence Control       
  • Introduction to SAE JA1011 and JA1012

Module 7: Putting it into action: Maintenance Planning & Scheduling

  • Measuring workload
  • Planning Principles
  • Scheduling Principles
  • Periodic Maintenance Scheduling (Daily – weekly – other)

Requirements

  •  
 35 Hours

Number of participants



Price per participant

Testimonials (6)

Related Courses

Related Categories